AutoParts Smart Factory
Efficiency ↑25% & downtime ↓80%
AutoParts Manufacturing needed IoT solutions to modernize their factory operations and improve efficiency.
Client
AutoParts Manufacturing
Duration
18 weeks
Service
IoT Development
Key Results
+25%
Overall Efficiency
Baseline → +25%
+80%
Equipment Downtime
15% → 3%
+38%
Maintenance Costs
$125K/quarter → $78K/quarter
+25%
Production Output
1,200 units/day → 1,500 units/day
The Challenge
Frequent equipment downtime, inefficient resource allocation, and lack of real-time visibility into manufacturing processes.
Our Solution
We implemented a comprehensive IoT system with sensors, real-time monitoring, and predictive maintenance capabilities.
Implementation Process
1
Installed IoT sensors across manufacturing equipment
2
Built real-time monitoring dashboard
3
Implemented predictive maintenance algorithms
4
Created automated alert and notification systems
5
Integrated with existing ERP systems
6
Set up data analytics and reporting
7
Trained staff on IoT system management
Technologies Used
IoT SensorsAWS IoT CoreNode.jsInfluxDBGrafana
"The IoT implementation transformed our factory operations. We've reduced downtime by 80% and increased efficiency by 25%. The ROI was evident within 6 months."
Thomas Anderson
Plant Manager, AutoParts Manufacturing
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